Manufacturing Process
Turning Plastic Waste into Sustainable Solutions
We've designed a revolutionary manufacturing process that breathes new life into non-recyclable single-use plastic, transforming it into a powerful polymer composite. This process is not just a game-changer; it's a game-saver for our environment.
01
Collection
We start by collecting rejected plastic waste from local bodies and private vendors, saving it from an unfortunate end.
02
Transformation
The plastic undergoes a transformation as it's carefully guided through a segregation conveyor belt. It's shredded and evenly mixed with our composite material, becoming an integral part of the process.
03
Creation
This composite is then expertly extruded and moulded into a variety of versatile building materials. It's a process that challenges conventional thinking, turning waste into valuable products.
Manufacturing PLANT
Where Innovation Meets Eco-Friendliness
Our factory is strategically located in the SIDCO industrial park in Kozhikode, where innovation meets eco-friendliness. Our plant is fully eco-friendly, strictly adhering to pollution control norms.
The Kerala State Pollution Control Board recognizes us as being in line with orange industry standards.
DAILY
3 METRIC TONNES
of plastic processed
MONTHLY
75 METRIC TONNES
of plastic processed
ANNUAL
900 METRIC TONNES
of plastic processed
Fume Extraction
Not Just Land and Water, Clean Air too.
Our plant features an advanced fume extraction system that effectively purifies air at a rate of 9,000 cubic meters per hour. It's a breath of fresh air, quite literally.
COMPONENTS · 30-meter chimney · exhaust ducts · dampers · centrifugal blower · vertical flow scrubber · a 10-hp fan · 3-hp pump
Energy
Powering Sustainability with Renewable Energy
Solar Energy Adoption: We're installing a 125 kWp solar system to harness solar energy for our plant's operations, reducing our reliance on conventional sources.
Renewable Energy Transition: Our production energy source is being shifted to renewable alternatives, aligning with sustainable energy practices.
Carbon Credits
Rewards for Sustainability
With robust policies and cutting-edge technology driving our operations, our manufacturing process is steadfastly working towards achieving carbon neutrality. By up-cycling plastic waste, we not only mitigate environmental harm but also earn carbon credits, propelling us towards a carbon-positive future.
We're not just saving the planet; we're reaping the rewards.
THe LOCAL ISSUE
Understanding the Challenge
The plastic waste problem in Kerala mirrors global concerns but carries its own unique aspects.
Environmental Impact
The state's picturesque landscapes and biodiversity are at risk due to plastic litter polluting water bodies and harming aquatic life and ecosystems.
Health Risks
Improper disposal releases toxic chemicals, endangering public health, while open burning contributes to air pollution, affecting respiratory health.
Tourism
Plastic pollution has an impact on Kerala's crucial tourism industry, degrading its natural beauty and cultural heritage.
Challenges
Despite efforts, efficient waste collection and recycling infrastructure need improvement, and public awareness of responsible plastic use remains a focus.
Community Engagement
Many local communities and organizations in Kerala actively participate in clean-up drives and awareness campaigns, showing a growing sense of responsibility.
CONTACT US
Join Our Mission for a Greener Future
Passionate about the environment? Join us in the fight against plastic pollution and for a sustainable future.
info@orionpolymers.in
Phone
+91 9539 754 807
head office
Poovattuparamba, Kozhikode, Kerala
CORPORATE
Are You a Business?
Partner with us to reduce your plastic footprint, and make your business sustainable.